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RESEARCH OF BUILDING MATERIALS

Application of the coal-mining waste in building ceramics production

Vestnik MGSU 12/2014
  • Vaysman Yakov Iosifovich - Perm National Research Polytechnic University (PNRPU) Doctor of Medical Sciences, Professor, scientific supervisor, Department of Environmental Protection, Perm National Research Polytechnic University (PNRPU), 29 Komsomol’skiy pr., Perm, 614990, Russian Federation; This e-mail address is being protected from spambots. You need JavaScript enabled to view it .
  • Pugin Konstantin Georgievich - Perm National Research Polytechnic University (PNRPU) Candidate of Technical Sciences, Associate Professor, Department of Automobiles and Production Machines, Perm National Research Polytechnic University (PNRPU), 29 Komsomol’skiy prospekt, Perm, 614990, Russian Federation; This e-mail address is being protected from spambots. You need JavaScript enabled to view it .
  • Gayday Maksim Fedorovich - Perm National Research Polytechnic University (PNRPU) postgraduate student, Department of Environmental Protection, Perm National Research Polytechnic University (PNRPU), 29 Komsomol’skiy pr., Perm, 614990, Russian Federation; This e-mail address is being protected from spambots. You need JavaScript enabled to view it .
  • Semeynykh Natal’ya Sergeevna - Perm National Research Polytechnic University (PNRPU) Candidate of Technical Sciences, Associate Professor, Department of Construction Engineering and Materials Science, Perm National Research Polytechnic University (PNRPU), 29 Komsomol’skiy pr., Perm, 614990, Russian Federation; This e-mail address is being protected from spambots. You need JavaScript enabled to view it .

Pages 131-140

In the process of construction ceramics production a substantial quantity of non-renewable natural resources - clays - are used. One of the ways of science development in building materials production is investigation of the possibility of regular materials production using technogenic waste. Application of coal-mining waste (technogenic raw material) in charge composition for production of ceramic products provides rational use of fuel, contributes to implementation of resource saving technologies on construction materials production enterprises. Though science development on revealing new raw material sources should be conducted with account for safety, reliability, technical, ecological and economical sides of the problem, which is especially current. The article deals with the problem of coal-mining waste usage in building ceramics production instead of fresh primary component (clay), fluxes, thinning agents and combustible additives. The interdependence between the density and shrinkage of the ceramic products and the amount and quality of coal-mining waste in its composition was established. The optimal proportion of coal-mining waste and clay in building ceramics production was estimated.

DOI: 10.22227/1997-0935.2014.12.131-140

References
  1. Shapovalov N.A., Zagorodnyuk L.Kh., Tikunova I.V., Shekina A.Yu. Ratsional’nye puti ispol’zovaniya staleplavil’nykh shlakov [Rational Ways of Steelmaking Slags Use]. Fundamental’nye issledovaniya [Fundamental Research]. 2013, no. 1, pp. 439—443. (In Russian)
  2. Zemlyanushnov D.Yu., Sokov V.N., Oreshkin D.V. Ekologo-ekonomicheskie aspekty primeneniya tonkodispersnykh otkhodov mramora v proizvodstve oblitsovochnykh keramicheskikh materialov [Environmental and Economic Aspects of Using Marble Fine Waste in the Manufacture of Facing Ceramic Materials]. Vestnik MGSU [Proceedings of Moscow State University of Structural Engineering]. 2014, no. 8, pp. 118—126. (In Russian)
  3. Malaiskiene J., Kizinievic V., Maciulaitis R., Semelis E. Infl uence of Assorted Waste on Building Ceramic Properties. Materials Science (Medziagotyra). 2012, no. 4, pp. 396—402.
  4. Ryazanov A.N., Vinnichenko V.I. Ekologicheskie i ekonomicheskie aspekty ispol’zovaniya uglesoderzhashchikh otkhodov pri proizvodstve stroitel’nykh materialov [Ecological and Economic Aspects of Carbonaceous Waste Use in the Production Process of Construction Materials]. Vistnik NTU «KhPI» [Proceedings of National Technical University Kharkiv Polytechnic Institute]. 2012, no. 63 (939), pp. 145—152. (In Russian)
  5. Khlystov A.I., Shirokov V.A., Chernova E.A. Primenenie mineral’nykh shlamovykh otkhodov v protsessakh sintezirovaniya zhidkikh fosfatnykh svyazok [Application of Mineral Slurry Waste in Processes of Synthesizing of Liquid Phosphatic Sheaves]. Vestnik Yuzhno-Ural'skogo gosudarstvennogo universiteta. Seriya: Stroitel’stvo i arkhitektura [Proceedings of Southern Ural State University. Construction and Architecture Series]. 2013, vol. 13, no. 2, pp. 43—46. (In Russian)
  6. Kalinina E.V. Utilizatsiya shlamov karbonata kal’tsiya v proizvodstve tovarnykh produktov stroitel’noy otrasli [Utilization of Slimes of a Calcium Carbonate in Production of Commodity Products of Construction Branch]. Vestnik Permskogo natsional'nogo issledovatel'skogo politekhnicheskogo universiteta. Urbanistika [Proceedings of Perm National Research Polytechnic University. Urban Planning]. 2012, no. 1, pp. 97—113. (In Russian)
  7. Ramesh M., Karthic K.S., Karthikeyan T., Kumaravel A. Construction Materials from Industrial Wastes — A Review of Current Practices. International Journal of Environmental Research and Development. 2014, no. 4, pp. 317—324.
  8. Karrar R.K., Pandey R.K. Study of Management and Control of Waste Construction Materials in Civil Construction Project. International Journal of Engineering and Advanced Technology. 2013, vol. 2, no. 3, pp. 345—350.
  9. Behera M., Bhattacharyya S.K., Minocha A.K., Deoliya R., Maiti S. Recycled Aggregate from C&D Waste and its Use in Concrete — A Breakthrough towards Sustainability in Construction Sector: A Review. Construction and Building Materials. 2014, vol. 68, pp. 501—516. DOI: http://dx.doi.org/10.1016/j.conbuildmat.2014.07.003.
  10. Brozovsky J., Fojtik T., Martinec P. Impact of Fine Aggregates Replacement by Fluidized Fly Ash to Resistance of Concretes to Aggressive Media. Construction Materials. 2006, no. 5, pp. 4—10.
  11. Pati D.J., Iki K., Homma R. Solid Waste as a Potential Construction Material for Cost-Efficient Housing in India. 3rd World Conference on Applied Sciences, Engineering & Technology. Kathmandu, 2014, pp. 240—245.
  12. Oreshkin D.V. Problemy stroitel’nogo materialovedeniya i proizvodstva stroitel’nykh materialov [Problems of Construction Materials Science and Production of Construction Materials]. Stroitel’nye materialy [Construction Materials]. 2010, no. 11, pp. 6—9. (In Russian)
  13. Wagner L.E., Jones M.M. The Attenuation of Chemical Elements in Acidic Leachates from Coal Mineral Wastes by Soils. Environmental Geology and Water Sciences. 1984, vol. 6, no. 3, pp. 161—170. DOI: http://dx.doi.org/10.1007/BF02509910.
  14. Buravchuk N.I., Gur'yanova O.V., Okorokov E.P., Pavlova L.N. Perspektivnye napravleniya utilizatsii otkhodov dobychi i szhiganiya ugley [Perspective Directions of Recycling of Coal Mining and Combustion]. Sotrudnichestvo dlya resheniya problemy otkhodov : materialy V Mezhdunarodnoy konferentsii [Materials of the 5th International Conference “Cooperation for Solving the Problem of Waste”]. Kharkiv, 2008, pp. 120—123. (In Russian)
  15. Meshchaninov F.V. Termobarogeokhimicheskie modeli transformatsii porod otvalov ugol’nykh shakht Vostochnogo Donbassa [Fluid Inclusion Models of Transformation of Waste Heaps of East Donbas Coal Pits]. Nauchnaya konferentsiya aspirantov i soiskateley : tezisy dokladov [Scientific Conference of Postgraduates and Doctoral Candidates : Report Theses]. Rostov on Don, 2001, pp. 49—51. (In Russian)
  16. Batalin B.S., Belozerova T.A., Gayday M.F., Makhover S.E. Keramicheskiy kirpich iz terrikonikov Kizelovskogo ugol’nogo basseyna [Ceramic Brick of Waste Heaps of the Kizelovsky Coal Basin]. Stroitel'nye materialy, oborudovanie, tekhnologii 21 veka [Construction Materials, Equipment, Technologies of the 21st Century]. 2012, no. 11, pp. 18—22. (In Russian)
  17. Knigina G.I. Stroitel’nye materialy iz gorelykh porod [Construction Materials of Burned Rocks]. Moscow, Stroyizdat Publ., 1966, 207 p. (In Russian)
  18. Batalin B.S., Belozerova T.A., Gayday M.F. Stroitel’naya keramika iz terrikonikov Kizelovskogo ugol’nogo basseyna [Construction Ceramics of Waste Heaps of the Kizelovsky Coal Basin]. Steklo i keramika [Glass and Ceramics]. 2014, no. 3, pp. 8—10. (In Russian)
  19. Abdrakhimov V.Z., Vdovina E.V. Issledovanie zhelezosoderzhashchego syr’ya i ego klassifikatsiya po funktsional’noy prigodnosti v proizvodstve keramicheskikh materialov [Research of Ferriferous Raw Materials and their Classification by Functional Suitability in Production of Ceramic Materials]. Samara, SGASU Publ., 2010, 118 p. (In Russian)
  20. Lukin E.S., Andrianov N.T. Tekhnicheskiy analiz i kontrol’ proizvodstva keramiki [Technical Analysis and Control of Ceramics Production. 2nd edition, revised and enlarged.]. Moscow, Stroyizdat Publ., 1986, 271 p. (In Russian)

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REQUIREMENTS FOR DRILLING CUTTINGS AND EARTH-BASED BUILDING MATERIALS

Vestnik MGSU 8/2017 Volume 12
  • Chertes Konstantin L'vovich - Samara State Technical University (SamGTU) Doctor of Technical Sciences, Professor, Department of Chemical Technology and Industrial Ecology, Samara State Technical University (SamGTU), 244 Molodogvardeyskaya str., Samara, 443100, Russian Federation.
  • Tupicyna Olga Vladimirovna - Samara State Technical University (SamGTU) Doctor of Technical Sciences, Associate Professor, Department of Chemical Technology and Industrial Ecology, Samara State Technical University (SamGTU), 244 Molodogvardeyskaya str., Samara, 443100, Russian Federation.
  • Martynenko Elena Gennadievna - Samara State Technical University (SamGTU) Post-graduate student, Department of Chemical Technology and Industrial Ecology, Samara State Technical University (SamGTU), 244 Molodogvardeyskaya str., Samara, 443100, Russian Federation.
  • Pystin Vitaliy Nikolaevich - Samara State Technical University (SamGTU) Candidate of Technical Sciences, Assistant, Department of Chemical Technology and Industrial Ecology, Samara State Technical University (SamGTU), 244 Molodogvardeyskaya str., Samara, 443100, Russian Federation.
  • Gilaev Gennady Ganievich - Samara State Technical University (SamGTU) postgraduate student, Department of Chemical Technology and Industrial Ecology, Samara State Technical University (SamGTU), Samara State Technical University (SamGTU), 244 Molodogvardeyskaya str., Samara, 443100, Russian Federation.
  • Bykov Dmitriy Evgenyevich - Samara State Technical University (SamGTU) Doctor of Technical Sciences, Associate Professor, rector, Samara State Technical University (SamGTU), Samara State Technical University (SamGTU), 244 Molodogvardeyskaya str., Samara, 443100, Russian Federation.

Pages 904-911

In this article, the problem of utilization of drilling cuttings by means of scavenging, is researched. The product received could be used for the restoration of lands disturbed during construction and economic activities. When assessing technogenic formations, the binary approach was used, as a system of two components. The purpose of the study is to assess the state and possibility of utilizing drilling cuttings as raw materials in order to produce technogenic building materials; to study the effect of the degree of homogeneity of initial mixtures based on drilling cuttings, on kinetics of their hardening which leads to obtaining final products for various applications . As a result of research, relations of hardening and subsequent strengthening of slurry-cement mixtures were obtained; the plan of the process area for treatment of drilling cuttings is presented on the spot of demolished drilling pit.

DOI: 10.22227/1997-0935.2017.8.904-911

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PPLICATION OF COAL MINING WASTE IN THE PRODUCTION OF STRUCTURAL CERAMICS USING AN ECOLOGICALLY FRIENDLY AND RESOURCE SAVING TECHNOLOGY

Vestnik MGSU 3/2016
  • Gayday Maksim Fedorovich - Perm National Research Polytechnic University (PNRPU) postgraduate student, Department of Environmental Protection, Perm National Research Polytechnic University (PNRPU), 29 Komsomol’skiy pr., Perm, 614990, Russian Federation; This e-mail address is being protected from spambots. You need JavaScript enabled to view it .
  • Vaysman Yakov Iosifovich - Perm National Research Polytechnic University (PNRPU) Doctor of Medical Sciences, Professor, scientific supervisor, Department of Environmental Protection, Perm National Research Polytechnic University (PNRPU), 29 Komsomol’skiy pr., Perm, 614990, Russian Federation; This e-mail address is being protected from spambots. You need JavaScript enabled to view it .
  • Glushankova Irina Samuilovna - Perm National Research Polytechnic University (PNRPU) Doctor of Technical Sciences, Professor, scientific supervisor, Department of Environmental Protection, Perm National Research Polytechnic University (PNRPU), 29 Komsomol’skiy pr., Perm, 614990, Russian Federation; This e-mail address is being protected from spambots. You need JavaScript enabled to view it .
  • Semeynykh Natal’ya Sergeevna - Perm National Research Polytechnic University (PNRPU) Candidate of Technical Sciences, Associate Professor, Department of Construction Engineering and Materials Science, Perm National Research Polytechnic University (PNRPU), 29 Komsomol’skiy pr., Perm, 614990, Russian Federation; This e-mail address is being protected from spambots. You need JavaScript enabled to view it .

Pages 93-110

The article states that the use of spoil heaps (coal mining waste) in the production of structural ceramics is expedient. It shows the reduction of negative ecological effects during the life cycle when coal mining waste is used in the initial blend for the production of structural ceramics. It shows that the development of the recommendations for the use of coal mining waste in the production of structural ceramics is an urgent issue as far as the use of coal mining waste in the production of structural ceramics can lead both to the achievement of resource saving and positive ecological effect and to the undesirable decrease of the basic physical and mechanical properties of the final products when the structure of the mix is inappropriate. In order to develop these recommendations the authors have examined the microstructure, mineral composition and physical and mechanical properties of structural ceramics produced with the use of coal mining waste, which effect the consumer properties of the target material. As a result of the research the authors have made the conclusions about the nature and degree of impact of coal mining waste quantity on the physical and mechanical properties of construction ceramics. The comparison of the data received during the measurement of the basic physical and mechanical properties of construction ceramics with the results of the research of microstructure, elemental and mineral composition of the samples has shown their correlation.

DOI: 10.22227/1997-0935.2016.3.93-110

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